fbpx

What is the best way to lay Porcelain Paving?

Porcelain Paving needs to be laid slightly differently to natural stone paving. To get a good result, please follow this method to lay Porcelain Paving.

 

What is porcelain paving?

Porcelain paving slabs are made by firing porcelain clays in extremely hot kilns.  Recent developments mean that it is now possible to purchase porcelain slabs which have realistic colour and texture, mimicking many natural stone and wood materials.  Tiles can have texture embossed on the surface before the photographic image is added.  The better quality tiles have enough variation to create a randomised effect in the imagery.

It is important to make the distinction between porcelain and ceramic paving.  Materials such as terracotta are ceramic, and are very porous, and therefore extremely frost sensitive.  These materials are totally different from porcelain paving.

The finished porcelain slab is a very strong, lightweight and also virtually non-porous.

The low porosity of porcelain paving makes it very suitable for our damp climate.  The slabs don’t absorb moisture and will therefore not be degraded by the frost/thaw processes that occur during our winter, which can cause natural stone to flake, and terracotta to crack.

What is the best method to lay Porcelain Paving?

Laying porcelain paving is slightly different to laying natural stone paving.

Step 1

Prepare the site by digging out the site as usual, checking levels and drainage as you would for a natural stone patio.

Step 2

Lay a sub base of compressed scalpings to create a firm and level foundation on which to lay the porcelain paving. We recommend 100mm depth.  This will create a free-draining sub base which is always necessary if you are using our jointing compound. Buy Scalpings now>>

Step 3

Prepare a mortar mix of at least 6:1 mixed sand to cement, which is to be laid as a full bed.  More accuracy is required here than you might ordinarily need with a natural stone patio, as in the next step you will not have as much leeway for tamping down slabs to achieve their perfect level.

Buy Mixed Soft Sand Now>>

Buy Cement now>>

Step 4

THIS IS THE DIFFEERENCE BETWEEN MOST STONE PAVING AND PORCELAIN PAVING.

Due to the non-porous nature of porcelain paving, it is necessary to create a bonding bridge, so that the slabs will adhere to the base

If you omit this step, your paving will fail quite quickly after laying.

Before starting to lay the porcelain slabs it is necessary to prime the back surface of each slab.  Paint the reverse side of each slab with either a ‘slurry mix’- a wet cement mix, or a proprietary resin based primer. The slurry mix is the cheaper method, but can be messy, whereas the pre-prepared primer is easier to use, but costs a lot more.

Step 5

Lay the primed porcelain pavers on the full bed of mortar.

Pavers will require tamping into position. Although porcelain pavers are strong, they will not withstand excessive hammering, therefore careful efficient tamping down is required.  In order to get a strong bond between the mortar bed and the underside of the slab it is necessary to ensure at least 70% of the paver is in contact with the mortar bed.

The strength of the completed surface relies on the bond between the mortar and the slab, therefore this stage is the most important.

Step 6

As the pavers are laid, joints of 6mm should be left, using spacers to ensure an even jointing space throughout.

There are many suitable materials available to create the pointing joint

At Stoneworld we favour Resiply Jointing Compound for all our paving.  This will create a perfect joint. Buy Resiply Jointing Compound now>>

Please call us on 01844 279274 for any further advice you require.  Our knowledgeable staff are always on hand for tips and advice.

2 thoughts on “What is the best way to lay Porcelain Paving?

  • 25th June 2019 at 6:47 pm
    Permalink

    What is the best slurry bonding agent to mix please,
    Regards Neil

    Reply
    • 27th June 2019 at 11:52 am
      Permalink

      Hi,
      as stated in the post
      Paint the reverse side of each slab with either a ‘slurry mix’- a wet cement mix, or a proprietary resin based primer. The slurry mix is the cheaper method, but can be messy, whereas the pre-prepared primer is easier to use, but costs a lot more.
      We do not specify a suitable brand as many will do the job fine.
      The very important part of this process is that full 100% contact is made between the base and the underside of the tile. The bonding bridge helps create the right environment for that to occur.

      Hope this helps

      Sonia

      Reply

Leave a Reply

Your email address will not be published. Required fields are marked *